Fuel tanks might not be the first thing you think of when it comes to truck performance, but they’re one of the most overlooked factors in keeping fleets efficient and cost-effective. They do more than just hold fuel – the right tank can impact everything from fuel economy and weight distribution to long-term durability.
Every truck has different demands, and fuel tanks aren’t a one-size-fits-all solution. Size, material, and design all play a role in how well a truck performs, especially over long distances. It’s not just about making sure the tank fits; it’s about choosing one that maximises efficiency, reduces unnecessary fuel stops, and ultimately cuts your fleet’s running costs.
Whether you’re managing a team of national operators or a one-man-band with a single truck, making the right call on fuel tanks can mean the difference between streamlined operations and avoidable expenses.
If you’re unsure which parts best suit your fleet, our experienced team is here to help. Get in touch with PT Parts today for expert advice.
Your Truck Fuel Tank’s Materials, Capacity & Design Explained
Whether you’re driving a DAF, IVECO, MAN or another commercial truck, picking the right size and material isn’t just about fitting it under the chassis – it’s about optimising performance and reducing unnecessary stops.
Most tanks are made from aluminium, steel or plastic, and each has its place. Aluminium is lightweight and corrosion-resistant, making it a great choice if you’re more likely to be working long-haul routes where fuel savings add up. Steel, on the other hand, is built for strength, better suited for heavy-duty applications that demand durability over weight savings. Plastic fuel tanks are another option, offering even lower weight than aluminium and complete resistance to rust, but they’re typically used on lighter commercial vehicles rather than heavy-duty trucks, as they don’t offer the same level of impact resistance.
Tank capacity generally depends on the truck. DAF fuel tanks, for example, range from 150 to 1,500 litres, with IVECO offering similar flexibility, with options designed for both medium and heavy commercial vehicles. Larger tanks mean fewer refuelling stops, which is a clear advantage for long-distance hauliers looking to maximise efficiency.
Shape and positioning also matter. DAF models often have under-chassis tanks to help with weight distribution, while IVECO designs focus on space efficiency to keep as much room as possible for cargo. Cylindrical and rectangular designs are the most common, each with its own benefits when it comes to fitting within a truck’s layout.
Most modern fuel tanks also come with additional, practical features designed to improve fuel efficiency and truck security. Integrated baffles reduce fuel sloshing, improving stability on the road; anti-corrosion coatings extend the tank’s lifespan; and secure locking mechanisms help prevent fuel theft. Some newer tanks even include fuel level sensors, helping operators plan refuelling stops more efficiently.
Choosing the right tank isn’t just about its capacity. It’s about finding the best setup for your routes, payload, and refuelling strategy. Whether you need something lightweight for maximum range or heavy-duty for tougher conditions, getting it right can make a real difference to your truck’s performance and your bottom line.
Choosing Your Truck’s New Fuel Tank – What To Consider
Selecting the right fuel tanks for DAF, MAN and IVECO trucks depends on operational demands, vehicle compatibility, and usage scenarios. Considering these factors allows us to optimise truck efficiency and reduce maintenance costs.
Material considerations
Aluminium: Aluminium tanks, like those used in DAF Euro 6 or IVECO trucks, provide weight reduction and enhanced corrosion resistance. They’re ideal for long-haul routes where lighter weight contributes to fuel economy.
Steel: For heavier applications, steel tanks offer superior strength and durability. They’re typically used in construction or other rugged industries where tanks may face intense external stress.
Plastic: Models like the 110-litre fuel tank for DAF LF55 or 115-litre IVECO tanks use robust plastic. These are corrosion-resistant and perform well in humid environments, balancing lightness and strength.
Capacity requirements
Long-distance transport: Larger models, such as steel or aluminium tanks ranging from 1,000 to 1,500 litres, minimise refuelling frequency. These are suited for DAF and IVECO heavy-duty vehicles.
Local logistics: Smaller tanks, such as the IVECO 115-litre or DAF 110-litre options, are better choices for medium-duty trucks operating shorter routes.
Design preferences
Under-chassis tanks: Found in DAF trucks, under-chassis designs optimise weight distribution. This feature reduces strain on other truck components, enhancing durability.
Space-saving layouts: Compact shapes in IVECO models facilitate maximum cargo space. Cylindrical or rectangular designs impact vehicle aerodynamics and fuel distribution efficiency.
Additional features
Integrated sensors: Advanced tanks incorporate fuel-level monitoring to support precise planning. IVECO aluminium tanks use such innovations for operational control.
Secure fittings: Heavy-duty brackets and reinforced straps ensure long-lasting tank installation, exemplified by assembly options for IVECO Eurocargo and DAF LF trucks.
Key features
Durability, corrosion resistance, and integrated safety systems define modern truck fuel tanks. Common features include anti-corrosion treatments, baffles to prevent fuel sloshing, and locking mechanisms. Advanced models offer sensors for precise fuel-level tracking, enhancing route planning and operational accuracy.
Current Stock at Premier Truck Parts
Fits DAF LF55 110L Fuel Tank (Plastic) – Part No 1718100 1718096 1707561
If you’re running a DAF LF55, this 110-litre plastic fuel tank is a reliable, lightweight option designed to fit seamlessly with your truck. It’s built to OEM standards, ensuring perfect compatibility and hassle-free installation, so you can get back on the road without unnecessary downtime.
Unlike steel or aluminium, plastic fuel tanks won’t rust, making them a great choice for fleets operating in wet or humid environments where corrosion can be a concern. The lighter construction also means less weight on the truck, which can help improve fuel efficiency and overall operating costs – a small but important advantage for long-term savings.
This tank comes in three part number variations – 1718100, 1718096, and 1707561 – all designed to the same high manufacturing standards. Each version ensures a precise fit, with impact-resistant materials that hold up against everyday wear and tear.
Whether you’re replacing a worn-out tank or looking for a cost-effective alternative to metal options, this DAF LF55 fuel tank offers durability without the extra weight. Built to last and easy to install, it’s a practical upgrade for any medium-duty application.
Fits IVECO 115L Fuel Tank (Plastic) with Brackets & Straps New – Part No 504153101 504045238
This 115-litre plastic fuel tank is a high-quality option for IVECO trucks. Its robust construction from durable plastic ensures resistance to corrosion and external damage, even in demanding environments. Designed for precision-fitting, it aligns seamlessly with IVECO models, enhancing operational efficiency and reliability.
The package includes brackets and straps, enabling secure installation without additional equipment. These components maintain the tank’s stability during journeys, reducing risks of displacement or damage. Accompanying part numbers 504153101 and 504045238 provide compatibility assurance for specific IVECO models, streamlining replacement or upgrade processes.
Key features include lightweight construction to improve fuel efficiency, impact resistance to safeguard against harsh conditions, and compatibility with standard fuel systems. Its 115-litre capacity offers an optimal balance between size and functionality, suitable for medium and heavy-duty commercial use.
Fits DAF LF 45 55 Fuel Tank (Plastic) – Part No 1718100 1718096 1704970 1707561
We focus on ensuring seamless compatibility between fuel tanks and their mounting components. The plastic fuel tanks for DAF LF 45 and LF 55 trucks require brackets and straps engineered for secure and efficient installation. These components prevent vibrations and potential displacements, maintaining the tank’s stability during transit.
Offering compatibility with part numbers 1735300 and 1709832 for DAF LF models, these brackets and straps meet strict manufacturing standards. Packages typically include all essential fitting components, reducing installation time and ensuring optimal functionality for DAF LF 45 and LF 55 trucks.
Fits Iveco Fuel Tank Eurocargo Euro 6 – Part No 5801480842
This fuel tank is designed specifically for the Iveco Eurocargo Euro 6 trucks, matching Part No 5801480842. It’s engineered for precise compatibility, ensuring seamless integration with the vehicle’s original specifications. The design optimises space and weight distribution, aligning with the truck’s payload efficiency.
The tank is crafted from high-grade aluminium, offering superior corrosion resistance and reduced weight for enhanced fuel efficiency. With a robust construction, it withstands the rigours of long-distance and heavy-duty operations. The capacity suits medium to large commercial vehicles, ensuring fewer refuelling stops during extended journeys.
Key features include integrated baffles to minimise fuel movement, increasing stability during transit. Secure locking mechanisms improve safety, while the tank’s precision fittings facilitate straightforward installation. This setup includes compatible mounting brackets and straps, reducing vibration risks and ensuring a stable fit.
Fits DAF LF 45 55 130L Plastic Fuel Tank with Brackets and Straps – Part No. 2355779
This 130-litre plastic fuel tank is built for DAF LF 45 and LF 55 trucks (12–18T) and comes complete with brackets and straps for a secure, bolt-on installation. Manufactured to a high standard and originally fitted for delivery before being removed due to body conversion, these tanks are in Grade A condition and backed by a 12-month warranty.
Constructed from durable, corrosion-resistant plastic, the tank offers a lightweight alternative to metal options while maintaining the strength needed for day-to-day haulage. It’s designed for chassis mounting, with precision fittings that align with the original setup, making it an ideal replacement part that supports both urban and long-haul operations.
Part number 2355779 ensures compatibility with a range of DAF LF models, and the package includes everything required for quick, stable installation.
Check Your Needed Part Number
Part numbers ensure compatibility during fuel tank replacement. Using the correct part number avoids installation issues and guarantees optimal performance. For example, DAF tanks like the 110-litre plastic version are linked to part numbers 1718100, 1718096, and 1707561, which help identify precise fittings for LF models. Similarly, IVECO’s 115-litre tanks use part numbers 504153101 and 504045238, ensuring accurate alignment with relevant truck models.
Manufacturers include part numbers for mounting components as well. The treated steel brackets for DAF LF 45 and LF 55 correspond to numbers 1735300 and 1709832, supporting secure installation. For IVECO mounting systems, parts like 5801480842 ensure that brackets and straps enhance tank stability and minimise impact during transit.
When selecting a replacement tank, matching the part number ensures compatibility with existing fuel systems, mounting hardware, and safety features. Reliable manufacturers maintain product consistency, embedding each part number in the design specifications for easier reference during maintenance or upgrades.
If you’re unsure whether the above parts will fit your DAF or Iveco truck, get in touch – the team at PT Parts are happy to assist.
Find the Right Fuel Tank for Your Truck
The right fuel tank isn’t just about storage – it’s about keeping your truck running efficiently, reducing downtime, and cutting unnecessary costs. Whether you’re after a lightweight aluminium tank for better fuel economy, a heavy-duty steel option for tougher conditions, or a plastic tank built to resist corrosion, we’ve got you covered.
How PT Parts Can Help
At PT Parts, we stock a wide range of high-quality new, used, and reconditioned fuel tanks, ensuring you get the right fit at the right price. Every tank is tested for durability and reliability, so you can trust it to go the distance.
Need help finding the right one? Our knowledgeable team is here to help – whether you need a direct replacement for your DAF or IVECO truck, or advice on the best option for your fleet.
Get in touch with PT Parts today. Call us now or visit our online store to browse our latest stock.